ZF Trading GmbH Obere Weiden Germany © 97424 12 Trading GmbH, ZF 0032004_OSOPE019 engine OPEL Zafira transmission removal and installation/replacement of manual transmission. Remove: raise the vehicle. Remove the lower part of the engine. Disconnect the front exhaust pipes Remove the catalytic converter. Disconnect the Central silencer. Remove the cover of the tank water. Remove the thermal insulation of the tank water. (see Figure 1), connect the device to the engine/gearbox in the devices. Remove the front axle of the body have a steering wheel to a straight position. Unscrew clamp joint. Detach a staging of the spindle. (see Figure 2), remove the battery. Remove the battery holder. Vehicles equipped with the lambda sensor petrol engine Disconnect. (see fig. 3) Secure the radiator against a drop in Figure 1. 2 swivel joint 1. 3. Figure. 1 lambda sensor connector. 4 wire RIAs. 1. no special tool part number footnotes 1 engine support engine transmission adapter plates 2 µm-833-1. The 3 µm-883-2 device Holding 4 km-909-B device lock couplings 1 km-6001-A tool to Center 2 km-652 mandrel 734 km-3 box F17
Centering mandrel km-735 F23 gearbox requires special tools: rice. 1 1 fixing bolt (s) means a wire. (see fig. 4) remove the cover positive intersection. Remove the fuse. Remove the parentheses. Disconnect the Earth. Disconnect the connectors. (see fig. 5) attach the retaining plate and hang it on the bridge. Installation instructions clutch shock absorber page 2 installation guide – OPEL Zafira remove wheel housing covers. Remove the front panels. Unscrew supports the pendulum. (see Figure 6) Unscrew the track rod joints and remove them through joint decision-making Unclip the lever. (see fig. 7) turn off the edit links. (see fig. 8) unscrew the rear engine, the acoustic block holder from the gearbox. (see fig. 9) turn off the front of the engine, sound insulating block of front axle body. (see fig. 10) remove the mounting bolt (s). Carefully lower the front axle body. (see Fig. 11) disconnect the gearbox. Remove the air cleaner housing. Remove the air intake hose cleaner. Unscrew the right engine, sound insulating block. (see Fig. 12) top up brake fluid container "maximum". Disconnect the pressure line connecting piece on concentric slave cylinder clutch housing. Disconnect the electrical connector. (see right) Unscrew left engine, holding block. (see Figure 14) Lower unit engine/transmission slightly to support bar spindle. Remove the axle shaft from the transmission. (see Fig. 15) remove the shift cable from the transmission. (see Fig. 16) remove the front engine block, damping. (see Fig. 16) Unbolt engine/transmission ...
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